The causes of loader brake failure and how to deal with and prevent it
Posted: Feb 5th, '25, 21:47
Therefore, for the situation of brake failure of the loader, effective countermeasures need to be taken in time to effectively ensure the safety of personnel. Therefore, in order to avoid the occurrence of brake failure of the loader, it is necessary to know what causes the brake failure. Let me tell you some common causes of brake failure:
1. Brake pad wear:
The wear of the loader brake pad is a common problem, which will directly affect the braking effect and safety performance of the loader. With the increase of use time, the wear degree of the brake pad will gradually increase. If it is not replaced in time, the brake failure will occur, which will bring great danger to the operator and the surrounding personnel.
2. Brake hydraulic system failure:
The brake hydraulic system of the loader is one of the important components to ensure the safety of the loader. If the brake hydraulic system fails, it will cause brake failure, seriously endangering the safety of personnel and equipment. Common brake hydraulic system failures include hydraulic pipeline rupture, brake oil pump failure, etc.
3. Brake disc deformation:
The loader brake disc is an important component in the loader brake system, which undertakes the important task of braking. However, due to various reasons, the brake disc of the loader may be deformed. Once the brake disc is deformed, the braking effect will deteriorate or even fail, which will bring great safety hazards to the operator.
4. Loader brake shoe stuck:
Loader brake shoe stuck is a common fault that will cause brake failure and cause serious safety hazards. This fault may be caused by damage or aging of the brake shoe, resulting in jamming; it may also be caused by the accumulation of debris such as soil, stones, etc. on the brake shoe, which makes the brake shoe unable to shrink normally.
5. Improper maintenance:
As a heavy mechanical equipment, the loader needs to be maintained and maintained in time during long-term use. If it is not maintained and maintained in time, a series of problems will arise. For example, if the brake drum is not replaced in time, it will cause brake failure. In this case, the safety of the loader will be seriously threatened, which will not only bring safety hazards to the operator, but also pose a threat to the surrounding personnel.
When the loader brakes fail, emergency measures should be taken to avoid accidents. In order to ensure the safety of the staff and the surrounding environment, the following measures need to be taken:
1. Warn the surrounding personnel to ensure that no one will approach the loader and evacuate the scene quickly.
2. Use the handbrake to brake the loader urgently. If the handbrake cannot be used, use other reliable methods to brake.
3. Check whether the brake fluid and brake lines are leaking or damaged, and replace the damaged parts if necessary.
4. Do not use the loader for work again before repairing the brake system.
5. Perform maintenance and care on the loader in time to ensure the normal operation of the brake system.
At all times, safety should be put first in order to avoid brake failure of the loader. We need to take some preventive measures to prevent brake failure:
1. Check and replace the brake pads regularly. The life of the brake pads is limited. Once the life is reached, they must be replaced. Replacing the brake pads can ensure the braking effect of the loader, improve the operating efficiency, and also ensure the safety of the operator. Pay attention to choosing reliable brake pads and replace them according to the prescribed replacement cycle.
2. Keep the loader in normal operation and perform regular maintenance and inspection. We need to check the quality and level of the brake fluid frequently to ensure that it is within the normal range. If the brake fluid is found to be of poor quality or the level is too low, we need to add or replace the brake fluid in time. In addition, it is necessary to regularly check the various components of the brake system to ensure that they are not damaged or loose.
3. Master the correct loader braking method. Try to avoid sudden braking to reduce the impact on the brake system; do not use the brakes continuously for a long time to avoid overheating and brake failure. It is also necessary to strengthen the driver's safety training and assessment to improve their understanding and mastery of the loader's brake system to ensure safe operation. The correct loader braking method is an important guarantee to ensure safe operation and extend the life of the loader.
4. The loader's braking system should be equipped with an emergency braking device in case of emergency. In the event of brake failure, the emergency braking device can play a role in timely braking to protect the life and property of the operator.
Whether it is a problem of loader brake failure or other problems, maintenance work is very important to ensure its normal operation. Therefore, it is necessary to regularly inspect, maintain and repair the loader, find and solve problems in time to ensure its safe and reliable operation. In addition, users need to understand the specific precautions of operation and standardize the operation methods according to the loader's operating manual to ensure the reliability and safety of the operation. Only by doing these things well can the loader be guaranteed to operate efficiently, stably and safely at work.
keywords：multifunctional skid loader，Multifunctional skid steer loader attachments，Skid Steer Loader Attachments
Choose BONOVO for high-quality, customizable brush cutters for skid steers with fast delivery. Contact us today to discover how our superior products can enhance your land management tasks!
for more info just visit our website at www.bonovogroup.com
contact # : +86 158 6218 2088
email : sales@bonovogroup.com
1. Brake pad wear:
The wear of the loader brake pad is a common problem, which will directly affect the braking effect and safety performance of the loader. With the increase of use time, the wear degree of the brake pad will gradually increase. If it is not replaced in time, the brake failure will occur, which will bring great danger to the operator and the surrounding personnel.
2. Brake hydraulic system failure:
The brake hydraulic system of the loader is one of the important components to ensure the safety of the loader. If the brake hydraulic system fails, it will cause brake failure, seriously endangering the safety of personnel and equipment. Common brake hydraulic system failures include hydraulic pipeline rupture, brake oil pump failure, etc.
3. Brake disc deformation:
The loader brake disc is an important component in the loader brake system, which undertakes the important task of braking. However, due to various reasons, the brake disc of the loader may be deformed. Once the brake disc is deformed, the braking effect will deteriorate or even fail, which will bring great safety hazards to the operator.
4. Loader brake shoe stuck:
Loader brake shoe stuck is a common fault that will cause brake failure and cause serious safety hazards. This fault may be caused by damage or aging of the brake shoe, resulting in jamming; it may also be caused by the accumulation of debris such as soil, stones, etc. on the brake shoe, which makes the brake shoe unable to shrink normally.
5. Improper maintenance:
As a heavy mechanical equipment, the loader needs to be maintained and maintained in time during long-term use. If it is not maintained and maintained in time, a series of problems will arise. For example, if the brake drum is not replaced in time, it will cause brake failure. In this case, the safety of the loader will be seriously threatened, which will not only bring safety hazards to the operator, but also pose a threat to the surrounding personnel.
When the loader brakes fail, emergency measures should be taken to avoid accidents. In order to ensure the safety of the staff and the surrounding environment, the following measures need to be taken:
1. Warn the surrounding personnel to ensure that no one will approach the loader and evacuate the scene quickly.
2. Use the handbrake to brake the loader urgently. If the handbrake cannot be used, use other reliable methods to brake.
3. Check whether the brake fluid and brake lines are leaking or damaged, and replace the damaged parts if necessary.
4. Do not use the loader for work again before repairing the brake system.
5. Perform maintenance and care on the loader in time to ensure the normal operation of the brake system.
At all times, safety should be put first in order to avoid brake failure of the loader. We need to take some preventive measures to prevent brake failure:
1. Check and replace the brake pads regularly. The life of the brake pads is limited. Once the life is reached, they must be replaced. Replacing the brake pads can ensure the braking effect of the loader, improve the operating efficiency, and also ensure the safety of the operator. Pay attention to choosing reliable brake pads and replace them according to the prescribed replacement cycle.
2. Keep the loader in normal operation and perform regular maintenance and inspection. We need to check the quality and level of the brake fluid frequently to ensure that it is within the normal range. If the brake fluid is found to be of poor quality or the level is too low, we need to add or replace the brake fluid in time. In addition, it is necessary to regularly check the various components of the brake system to ensure that they are not damaged or loose.
3. Master the correct loader braking method. Try to avoid sudden braking to reduce the impact on the brake system; do not use the brakes continuously for a long time to avoid overheating and brake failure. It is also necessary to strengthen the driver's safety training and assessment to improve their understanding and mastery of the loader's brake system to ensure safe operation. The correct loader braking method is an important guarantee to ensure safe operation and extend the life of the loader.
4. The loader's braking system should be equipped with an emergency braking device in case of emergency. In the event of brake failure, the emergency braking device can play a role in timely braking to protect the life and property of the operator.
Whether it is a problem of loader brake failure or other problems, maintenance work is very important to ensure its normal operation. Therefore, it is necessary to regularly inspect, maintain and repair the loader, find and solve problems in time to ensure its safe and reliable operation. In addition, users need to understand the specific precautions of operation and standardize the operation methods according to the loader's operating manual to ensure the reliability and safety of the operation. Only by doing these things well can the loader be guaranteed to operate efficiently, stably and safely at work.
keywords：multifunctional skid loader，Multifunctional skid steer loader attachments，Skid Steer Loader Attachments
Choose BONOVO for high-quality, customizable brush cutters for skid steers with fast delivery. Contact us today to discover how our superior products can enhance your land management tasks!
for more info just visit our website at www.bonovogroup.com
contact # : +86 158 6218 2088
email : sales@bonovogroup.com