Grader vulnerable parts and replacement suggestions
Posted: Feb 19th, '25, 01:57
As an important equipment for road construction and site leveling, the stability and durability of the performance of the grader are crucial to the construction efficiency and quality. However, during use, some accessories are prone to become vulnerable parts due to the large wear and load. Understanding these vulnerable parts and their replacement suggestions will help extend the service life of the grader and improve construction efficiency.
1. Vulnerable parts of the grader
Track
Function: The crawler is an important part of the grader's walking system, responsible for supporting the weight of the equipment and providing power for forward, backward and steering.
Cause of vulnerability: Long-term driving on complex terrain, subject to strong wear and tension, prone to breakage and deformation.
Cutter head and knife holder
Function: The cutter head and knife holder are the main working parts of the grader, used for cutting, scraping and compacting soil.
Cause of vulnerability: Long-term operation under wear, high-speed operation and gravity, susceptible to vibration and impact, resulting in wear or damage.
Filter
Function: The filter is responsible for filtering impurities in the air inhaled by the engine to protect the engine from dust and particulate matter.
Cause of damage: After working for a long time, a large amount of impurities will accumulate inside the filter, resulting in a decrease in filtration efficiency or even blockage.
Transmission parts
Function: Transmission parts include gearboxes, drive shafts, etc., which are responsible for transmitting the power of the engine to the working parts.
Cause of damage: Long-term exposure to large torque and load can easily lead to wear or damage.
2. Replacement suggestions
Track replacement
Inspection frequency: Regularly check the wear of the track, especially key parts such as chain links, chain rails and drive wheels.
Replacement standard: When the track is severely worn, cracked or deformed, it should be replaced in time. At the same time, ensure that the new track matches the model and specifications of the grader.
Replacement of cutter head and cutter holder
Inspection frequency: Regularly check the wear of the cutter head and cutter holder, especially the cutting edge and fixed parts.
Replacement standard: When the cutter head is severely worn, chipped or deformed, it should be replaced in time. If the cutter holder is cracked or deformed, it should also be replaced immediately. When replacing, make sure that the new cutter head and cutter holder match the model and specifications of the grader, and follow the correct installation and commissioning steps.
Filter replacement
Inspection frequency: Check and replace the filter regularly according to the working environment and working hours of the grader.
Replacement standard: When the filter is blocked or the filtration efficiency is significantly reduced, it should be replaced in time. When replacing, select a filter model that meets the requirements of the grader and follow the correct replacement steps.
Transmission component replacement
Inspection frequency: Regularly check the wear of transmission components, especially key parts such as gearbox gears, bearings and seals.
Replacement standard: When the transmission components are severely worn, cracked or leaking, they should be replaced in time. When replacing, make sure that the new components match the model and specifications of the grader, and follow the correct installation and commissioning steps. At the same time, pay attention to check the lubrication of the transmission system to ensure sufficient lubrication to reduce wear.
III. Maintenance recommendations
Regular inspection and maintenance: Regularly conduct a comprehensive inspection and maintenance of the grader to detect and deal with potential problems in a timely manner.
Correct operation and use: Follow the operating manual and user guide of the grader to operate and use the equipment correctly to avoid excessive wear and damage.
Selection of high-quality accessories: Choose high-quality accessories that meet the requirements of the grader for replacement to ensure the stability and durability of the equipment.
Professional maintenance service: If you encounter complex problems or need professional maintenance, contact the grader manufacturer or professional maintenance service provider in time for processing.
In summary, understanding the grader's vulnerable parts and their replacement recommendations will help extend the service life of the equipment and improve construction efficiency. At the same time, following the correct maintenance and use recommendations is also the key to ensuring the stable performance of the grader.
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1. Vulnerable parts of the grader
Track
Function: The crawler is an important part of the grader's walking system, responsible for supporting the weight of the equipment and providing power for forward, backward and steering.
Cause of vulnerability: Long-term driving on complex terrain, subject to strong wear and tension, prone to breakage and deformation.
Cutter head and knife holder
Function: The cutter head and knife holder are the main working parts of the grader, used for cutting, scraping and compacting soil.
Cause of vulnerability: Long-term operation under wear, high-speed operation and gravity, susceptible to vibration and impact, resulting in wear or damage.
Filter
Function: The filter is responsible for filtering impurities in the air inhaled by the engine to protect the engine from dust and particulate matter.
Cause of damage: After working for a long time, a large amount of impurities will accumulate inside the filter, resulting in a decrease in filtration efficiency or even blockage.
Transmission parts
Function: Transmission parts include gearboxes, drive shafts, etc., which are responsible for transmitting the power of the engine to the working parts.
Cause of damage: Long-term exposure to large torque and load can easily lead to wear or damage.
2. Replacement suggestions
Track replacement
Inspection frequency: Regularly check the wear of the track, especially key parts such as chain links, chain rails and drive wheels.
Replacement standard: When the track is severely worn, cracked or deformed, it should be replaced in time. At the same time, ensure that the new track matches the model and specifications of the grader.
Replacement of cutter head and cutter holder
Inspection frequency: Regularly check the wear of the cutter head and cutter holder, especially the cutting edge and fixed parts.
Replacement standard: When the cutter head is severely worn, chipped or deformed, it should be replaced in time. If the cutter holder is cracked or deformed, it should also be replaced immediately. When replacing, make sure that the new cutter head and cutter holder match the model and specifications of the grader, and follow the correct installation and commissioning steps.
Filter replacement
Inspection frequency: Check and replace the filter regularly according to the working environment and working hours of the grader.
Replacement standard: When the filter is blocked or the filtration efficiency is significantly reduced, it should be replaced in time. When replacing, select a filter model that meets the requirements of the grader and follow the correct replacement steps.
Transmission component replacement
Inspection frequency: Regularly check the wear of transmission components, especially key parts such as gearbox gears, bearings and seals.
Replacement standard: When the transmission components are severely worn, cracked or leaking, they should be replaced in time. When replacing, make sure that the new components match the model and specifications of the grader, and follow the correct installation and commissioning steps. At the same time, pay attention to check the lubrication of the transmission system to ensure sufficient lubrication to reduce wear.
III. Maintenance recommendations
Regular inspection and maintenance: Regularly conduct a comprehensive inspection and maintenance of the grader to detect and deal with potential problems in a timely manner.
Correct operation and use: Follow the operating manual and user guide of the grader to operate and use the equipment correctly to avoid excessive wear and damage.
Selection of high-quality accessories: Choose high-quality accessories that meet the requirements of the grader for replacement to ensure the stability and durability of the equipment.
Professional maintenance service: If you encounter complex problems or need professional maintenance, contact the grader manufacturer or professional maintenance service provider in time for processing.
In summary, understanding the grader's vulnerable parts and their replacement recommendations will help extend the service life of the equipment and improve construction efficiency. At the same time, following the correct maintenance and use recommendations is also the key to ensuring the stable performance of the grader.
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Choose BONOVO for high-quality, customizable brush cutters for skid steers with fast delivery. Contact us today to discover how our superior products can enhance your land management tasks!
for more info just visit our website at www.bonovogroup.com
contact # : +86 158 6218 2088
email : sales@bonovogroup.com