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Why do we need to use a loader?

Posted: Jan 22nd, '25, 21:26
by BONOVO
The loader is a kind of earth and stone construction machinery, which is widely used in highways, railways, construction, hydropower, ports, mines and other construction projects. It is mainly used for shoveling bulk materials such as earth, sand, lime, coal, hard soil, etc. for light shoveling excavation. It can also do bulldozing, lifting and unloading by changing different auxiliary working equipment, such as other materials such as wood.

How to choose a loader?

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What is the main structure of the loader?
The loader includes engine, torque converter, gearbox, front and rear drive shafts, which are called four main parts.

1. Engine

2. There are three pumps on the torque converter, namely the working pump (providing pressure oil for lifting and dumping buckets), steering pump (supplying steering pressure oil), variable speed pump (also called driving pump) (providing torque converter, transmission pressure oil), some models of steering pumps are also equipped with pilot pumps (providing pilot pressure oil for control valves).

3. Working hydraulic oil circuit, hydraulic oil tank, working pump, multi-way valve, lift and trash tank cylinder

4. Travel oil circuit: gearbox oil sewage tank, travel pump, all the way to the torque converter, one into the gear valve, transmission clutch

5. Drive: drive shaft, main differential, wheel changer

6. Steering oil circuit: fuel tank, steering pump, stable flow valve (or priority valve) steering gear, steering cylinder

7. There are two types of gearboxes: integrated (planetary type) and split (fixed shaft type).

What is the main purpose of the loader?
The loader is mainly used for shoveling, loading, unloading, earth moving and bulk materials (such as stone), and it can also perform light shoveling operations on rocks and hard soils. If you change different working equipment, you can also complete the work of bulldozing, lifting, loading and unloading other materials. In highway construction, loaders are mainly used for aggregate engineering, aggregates and loading of filling and excavating asphalt and cement concrete yards. Because of its advantages of fast running speed, good maneuverability and easy operation, it has developed rapidly and has become the main machinery in earthwork construction.

How to choose a loader?
1. Model selection: The selection and determination are mainly based on the operating occasion and use. Usually, the operation is carried out in quarries and soft bases, and tire loaders are often used with snow belts.
2. Power selection: Loaders usually use diesel engines for construction machinery. In special areas, such as places with an altitude of more than 3000m, special plateau diesel engines should be used;
3. Transmission type selection: Generally, hydraulic mechanical transmission is used. One of the key components is the selection of torque converter form. Generally, common loaders on the market mainly use twin-turbocharged, single-stage two-phase hydraulic converters.

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